Manufacturing Process

1. Design and Optimization:
The process begins with project parameters provided by the client. Our engineers use CAD-based modeling tools (e.g., SolidWorks) to create designs tailored to the specific requirements of the installation site.

2. Prototyping:
Based on the initial designs, we produce prototypes that undergo rigorous testing in our laboratory. These tests evaluate load-bearing capacity, weather resistance, and installation efficiency.

3. Material Preparation:
Galvanization, cutting, and shaping are carried out using state-of-the-art CNC and laser cutting equipment:
◦ Laser cutting machine: Offers high-precision cuts with a tolerance of 0.1 mm.
◦ Edge bending machine: Performs bending operations to ensure maximum strength.

4. Welding and Assembly:
Welding is performed using automated robotic arms, ensuring flawless welds and consistent quality.

5. Surface Treatment:
Both galvanized and powder-coated surfaces are not only corrosion-resistant but also aesthetically pleasing. The average coating thickness is 80–120 µm.

6. Quality Control:
Finished components are subjected to strict testing procedures, including dimensional accuracy (±0.5 mm), surface defect inspection, and load capacity testing.